Production Process
From raw materials to finished products
Our modern manufacturing facility integrates advanced production technology, skilled craftsmanship, and systematic quality control. Here is an overview of our end-to-end production process.
1. Design & Development
1. Design & Development
Our R&D team works with you to define product specifications, firmness profiles, and material combinations tailored to your target market.
2. Spring Unit Manufacturing
2. Spring Unit Manufacturing
High-carbon steel wire is automatically formed, heat-treated, and assembled into Bonnell, pocket, or continuous spring units with precise tension control.
3. Foam Processing
3. Foam Processing
Premium PU foams, memory foams, and latex layers are cut, laminated, and contoured to specification using CNC cutting technology.
4. Quilting & Sewing
4. Quilting & Sewing
Multi-needle quilting machines combine top fabrics with foam and fiber layers to create comfortable, durable mattress covers in various patterns.
5. Mattress Assembly
5. Mattress Assembly
Layers are precisely assembled — spring unit, comfort foams, edge support, and quilted cover — then finished with tape-edge sewing for clean, durable edges.
6. Compression & Packaging
6. Compression & Packaging
Finished mattresses are compressed, rolled, and packed in boxes or compressed flat on pallets, ready for efficient container loading.
7. Final Inspection & Shipping
7. Final Inspection & Shipping
Every packed unit is checked, labeled, and loaded into containers with optimized space utilization.
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